AODD Pump Applications in Chemical Service Industry

Air-operated pumps are used in every other industry especially the industries that work on a large scale to serve other industries. The same is the case with the chemical service industry where chemicals are produced and provided to other industries to support the production of other industries. Therefore, there is several AODD pump application in the chemical service industry. First, let's understand AODD pumps so we can understand how it is being used in the chemical service industry.

What are AODD Pumps?

AODD pumps, also known as air-operated pumps, are simple pumps that use compressed air to move any liquid, fluid, or powder. As the name implies, it is powered by an air supply. As a result, it is both inexpensive and safe to use. Furthermore, it functions through the use of two diaphragms and valves on both sides. In this manner, it is capable of pumping any chemical uniformly at any constant pressure. As a result, AODD pumps are widely used in the chemical service industry. Let's understand how air-operated pumps are used in the chemical service industry.

Applications of AODD pump in Chemical Service Industry

The chemical service industry is very complicated because every other chemical is different in nature and characteristics. Therefore, the settings and situations change with every other task. Therefore, only those pumps can perform can handle multiple situations in the chemical service industry. Hence, Air operated pumps are widely used in the chemical service industry to do the following.

Intake of Chemical into Storage Tanks

Air-operated pumps are used to intake chemicals into storage tanks in the chemical service industry. Chemicals are wide and therefore, it is very complicated to store chemicals in the storage tanks. A simple pump cannot safely intake chemicals into a storage tank due to several reasons. However, air-operated pumps can safely intake a huge variety of chemicals into storage tanks. It happens because AODD pumps use compressed air instead of electricity so the flow remains continuous and safe throughout the intake.

Tankers Unloading and Loading

A mid-sized chemical service organization needs to transfer chemicals in various countries. Therefore, huge tankers of chemicals need to be shipped from one place to another place. Hence, air-operated double diaphragm pumps are used to load and unload chemicals from tankers. Indeed, AODD pumps are ideal to load and unload tankers as compared to other pumps because these pumps are safe and efficient.

Handling Spills and Emergency Situation

Chemical handling is a dangerous process. There are a lot of hazardous chemicals that can result in medical catastrophes for humans. Therefore, any spills during the chemical handling need to be handled instantly. Hence, air-operated pumps are the ultimate emergency equipment that can instantly handle any type of chemical spills from the storage tanks, transferring facilities like pipes, or transporting facilities like vehicles. Air-operated pumps have a unique ability to work under almost any kind of chemical spill as they can instantly fetch the water and transfer it to a safe location to treat and handle it. Hence, air-operated pumps are used in the chemical service industry to handle spills and emergencies.

Bulk Packaging of Chemicals

The chemical industry is also called the supplier industry because chemicals are usually transported and packaged for other big industries. Therefore, there is a need to bulk package chemicals in huge plastic containers or drums. Hence, air-operated pumps are used in the chemical service industry to do the bulk packaging of chemicals. The bulk packaging depends on the size of the shipment and it can range from filling drums to huge ship tankers.

Compounding Chemicals to Transfer New Chemical

Transporting and transferring chemicals from one place to another during chemical service delivery is a common task. It happens because the buyers need a compound chemical that is made by mixing two chemicals. Therefore, organizations in the chemical service industry have to transfer the chemical products within the facility to get the required product for other industries. To do this, air-operated pumps are used that can fetch the chemicals into one tank according to formulas and later on, this compound chemical is transported to other organizations to use in different processes.

Handling of Hazardous Chemicals

Handling hazardous chemicals is a herculean task and ordinary pumps cannot do it perfectly. However, air-operated double diaphragm pumps can easily handle hazardous chemicals due to their unique design and characteristics. Firstly, there are no apparent seals in the design of air-operated pumps so there are no chances of leakage of hazardous chemicals. Furthermore, the pump is operated with the help of air. Therefore, there are no dangers of mechanical combustion in the pump. Hence, air-operated pumps can easily handle hazardous material. On top of everything, the material of air-operated pumps can handle almost any type of hazardous chemical. Hence, it can handle hazardous chemicals easily.

Why are AODD Pumps are a better choice in the chemical service industry as compared to its alternatives?

AODD pumps are a better choice in the chemical service industry as compared to its alternatives due to the following:-

AODD Pumps do not Generate Heat

Heat can be a dangerous factor, especially in the chemical service industry. It is so because different chemicals react differently when exposed to heat. Some of these situations can have dangerous outcomes. Therefore, the ideal pump to transfer and transport chemicals in the chemical industry is the one that does not generate heat while performing its function. The mechanical pumps based on motors generate heat because of the moving parts and friction. The case with the electric pump is also not ideal as it can generate heat in case of an extra supply of electricity and it may spark as well. So, these other pumps are not ideal for the chemical service industry. Contrary to that, air-operated pumps do not generate heat and are therefore ideal for the chemical service industry.

Superior Chemical Resistance of air-operated pumps

Air-operated pumps are made from material that has superior chemical resistance as compared to other alternatives. The chemicals in the chemical service industry are of different natures and characteristics and alternative pumps do not have all the characteristics to deal with every type of chemical. On the other hand, air operates double diaphragm pumps that have all the required characteristics to resist and operate with almost any type of chemical. The acidic chemicals can be transferred with the help of air-operated pumps. The same is the case with chemical bases that are high in viscosity. A simple pump might fail to pump the base in the storage tanks. However, an air-operated pump will also be able to do the job perfectly.

Leak-free Design of Pumps

Leakages can cause disasters! This saying is especially true in the chemical industry because chemicals are different and characteristics. Some chemicals are so hazardous that the leakage can result in medical emergencies for the staff who are working with chemicals. Therefore, the ideal pump for the chemical service industry has a leak-free design. This leak-free design is the special characteristic of air-operated pumps because these air-operated pumps have no seals and their design is made to eliminate the risk of leaks. Hence, air-operated pumps are the ideal pumps for the chemical service industry.

Cost-effective in terms of Operation and Repair

Air-operated pumps save a ton of money in the chemical service industry due to various reasons. First of all, air-operated pumps are efficient and effective to transfer any kind of chemical safely. Therefore, the efficiency of the system decreases the overall cost of operations in the chemical service industry. On top of that, air-operated pumps work with the help of compressed air while its alternative pumps work with the help of fuel or electricity. Electricity and fossil fuel cost more while compressed air cost cheaper as compared to the other two options. Hence, air-operated pumps are less costly. Above all, the repair costs of air-operated pumps are significantly low as compared to its alternatives.

AODD Pumps can Handle Hazardous Chemicals without Complications

Hazardous chemicals are one of the most complicated products in the chemical service industry. Therefore, transferring and transporting hazardous chemicals is not an easy task. Hence, ordinary mechanical or electric pumps cannot adequately handle hazardous chemicals. In this way, ordinary pumps are risky investments when it comes to the handling of hazardous chemicals. Take the example of electrical pumps that can generate heat or fire spark in case of excess supply of electricity due to any number of reasons. This spark or extra heat can start a chemical reaction in the hazardous chemicals that can ultimately result in a disaster. Hence, only the air-operated double diaphragm pumps are the ideal choice to handle hazardous chemicals in the chemical service industry.

Shear-Sensitive Settings that do not Contaminate Chemical Products

Chemical contamination can decrease the quality of the products while compromising the safety of the chemicals. This contamination can happen due to the use of substandard pumps that can contaminate transferring chemicals with other fluids that are required by the pump to operate. These fluids can decrease the quality of the product significantly in some particular settings where high purity is essential for operations. Therefore, air-operated pumps are the ideal choice in the chemical service industry as the shear-sensitive setting of air-operated pumps prohibits the contamination of chemical products.

Operate within wide Temperature Range

The chemical service industry is spread across the globe. Therefore, the pumps have to operate in wide temperature ranges that are particular to every region. Some places have low temperatures and can cause icing or humidity in the pumps while some places have such a high temperature that the pumps can get heated very quickly and can result in a disaster. Therefore, the ideal pump for the chemical service industry can withstand extreme temperature conditions at any given point in time. Ordinary mechanical pumps and electrical pumps cannot handle extreme temperatures. However, air-operated double diaphragm pumps can easily have a wide range of temperatures. Hence, they are ideal for the chemical service industry.

AODD Pumps can handle Viscosity of Unique Chemicals

The ideal pump for the chemical service industry is the one that can handle every type of unique chemical because every other organization has to deal with any type of chemical during the life span of the pumps. Hence, air-operated pumps are a better alternative because they can handle almost any type of chemical or chemical base. In some situations, the viscosity of the unique chemicals or chemical bases is so high the ordinary mechanical or electrical pump fails to pump the right flow due to high viscosity. Hence, they fail to deliver. However, this is not the case with air-operated pumps because these pumps can handle high viscosity.

Variable Pressure and Flow Rates for certain chemicals

Air-operated pumps enable us to handle chemicals according to their particular requirements. It is done by adjusting the pressure and the flow rate of air-operated pumps. This characteristic of air-operated pumps makes it a better choice as compared to its alternatives. It is especially vital in the settings where hazardous chemicals need to be transported or transferred from one place to another. Furthermore, this characteristic is vital when organizations have to mix different chemicals at a certain flow to make and ship a new chemical. Hence, air operated pump is used in the chemical service industry as it enables us to ensure variable pressure and flow rates for particular chemicals.

Conclusion

In conclusion, air-operated double diaphragm pumps are the ideal choice for the chemical service industry. It is so because of two reasons. First, there are several applications of AODD pumps in the chemical service industry. Second, air-operated pumps perform better as compared to all alternatives in the chemical service industry. Hence, air-operated pumps are widely used as reliable pumps in the chemical service industry.