AODD Pump Applications in Oil and Gas Industry

Like several other industries, AODD pumps can also be used in the oil and gas industry. There are numerous reasons to choose the AODD pump in the oil and gas industries, But, first let’s understand the oil and gas industry to comprehend the AODD pump applications in the oil and gas industry.

A Brief Overview of the Oil and Gas Industry

Fuels such as oil and natural gas have a significant impact on the global economy because they are the world's principal energy sources. Oil and gas production and distribution is a high-risk, high-capital endeavor that necessitates cutting-edge equipment. As a result of the manufacturing operation or upstream part of the industry, natural gas has traditionally been associated with oil. Natural gas has long been considered an eyesore by the industry and still is in some regions, particularly the United States, where considerable amounts are still flared.

Fuels such as oil and natural gas have a significant effect on economic growth because they are the world's principal energy sources. Oil and gas production and distribution is a high-risk, high-capital endeavor that necessitates innovative equipment.

What are AODD Pumps?

Facilities of all kinds and in various industries employ air-operated double-diaphragm pumps (AODD). These pumps are widely used in various industries, including petrochemicals and food & beverage. High-abrasive or viscous products can be easily transferred because of their distinctive shape.

It is a positive displacement pump that employs pressurized gas as its power source. For the chambers to move in unison, a connected shaft transfers pressurized air from one to another concurrently. Liquid flows from one chamber into the output tubing while another is filled with liquid simultaneously, thanks to this back-and-forth motion.

AODD Pump Application in the Oil and Gas Industry

AODD pumps in the oil and gas industry have various implications. Here we have listed numerous uses of AODD Pumps in the oil and gas industry. Have a look.

Settling Pond Transfer

Settling basins may bring new water contaminants, especially if the water source comes from a well. Keeping the water in the basin for a long time can cause algae to grow in the pool and make filtration more difficult. This is why removing and filtering the settling basins is necessary.

This can be effectively done through AODD Pumps. Settling pond transfer and making it contamination-free can be a little challenging. But since the AODD pumps are corrosion resistant and easy to use, the process becomes simpler.

Oils and Glycol Transfer

Fluid and other materials can be easily moved with the help of an AODD pump. Using AODD pumps, oils and glycol can be drained by creating suction from one location to another. AODD Pumps move oils and gases (gasoline, butane gas, oxygen, and nitrogen).

AODD pumps are also significant because they have the maximum capacity of all sorts. In huge ships, you have to move around a lot of oil, and the efficient AODD pump will satisfy your larger capacity requirements. AODD pumps are also a lot easier to manage which is why using them in oil and gas industries is the right choice.

Removing Waste from Sumps of Oil and its by products

The sump is a low area that holds water. It's also known as an infiltration basin, and it's used to regulate drainage from the ground. A sump's lowest point is the most typical position for water that seeps in or is piped in from the outside, making it the location of the most common sump. The sumps are designed to collect the unrequired liquids, oils, or chemicals.

The need for AODD pumps, in this case, comes when cleaning of sumps is required. Cleaning is necessary to make sure that the chemicals and oils in the sumps do not accumulate there permanently. AODD pumps to clean the sumps effectively to ensure space for new waste materials after the oil and gas industrial processes.

Filter Press to filter the Crude Oil

For liquid/solid segregation, the filter press is a piece of necessary equipment used in the oil and gas refining processes. Filter presses use pressured filtration to remove the liquid from the solid by pumping the solid into the filtration system and dewatering it under compression.

By using compressed air, the AODD pump can operate without electricity. Pressures up to 15 bar (218 psi) can be supplied by high-pressure AODD pump variants, which are necessary for many filter-press applications. Compared to polypropylene and iron, aluminum, and steel, high-density polyethylene is about twice as resistant to abrasion in the pumps. As a result, they can be applied to various chemical mixes in water and wastewater treatment. The AODD pump filter press technique makes it simple to filter and sanitize wastewater while processing solid waste.

Bulk Transfer of Oil and Gas

AODD pumps are widely used for fluid transfer and are air-powered double diaphragm pumps. The diaphragm pumps can handle it all from clean, light viscosity fluids up to medium viscosity. Large particles can be pumped without causing any harm.

AODD Pumps are used for bulk transfer in the oil and gas industry because of their simple design, easy-to-use structure, and safe use. Thus, it can be widely implemented in the oil and gas industry.

Refining and Pumping of Oil

AODD pumps are also used for refining in the oil and gas industry. Refining of oil and gas occurs in three different steps: treatment, conversion, and separation. All these processes can be conducted successfully with the help of AODD pumps.

Why Should You Use AODD Pumps in the Oil and Gas Industry?

Here are all the reasons why an AODD pump is significant for Oil and Gas Industry. Read on.

Importance of Air

Compressed air is required to operate AODD pumps, which are used in all oil and gas plants all over the globe. With the AODD pump, existing oil and gas industries need not be restructured to use the technology. For one of its most preferred roles, the pump must remove without inflicting any damage to either the pump or the system.

After each stroke, the AODD pump has an air management mechanism that reduces the volume of air that enters the pump. Because of this, this issue can be resolved quickly. Putting it in another way; less power is used and released into the atmosphere. This makes AODD Pumps among the best pumps to be used in the oil and gas industries.

Versatility

When using an AODD, compressed air is used to power diaphragms that pump liquids, making the device easy to operate. There are check valves in the AODD that allow liquid to enter and exit the diaphragm chamber. Liquids of the same density and volume can be delivered with an air pressure matching the pumps. Because diaphragms maintain a balance between air and liquid process pressures, they operate with very low strains and can last for millions of cycles before wearing out. During a suction stroke, the air trapped behind such a diaphragm is ejected into the atmosphere.

Because of their versatility, AODD pumps are frequently used in the oil and gas industries. The composition and viscosity of fluids determine a wide variety of their properties. AODD pumps can handle any fluid, no matter how abrasive. Any oil or gas in the market can be pumped using pumps constructed from various materials. The pump's components are constructed considering the pump's chemical properties in mind.

Affordable Prices

AODD pumps are often far less expensive than the majority of the pumping system of the same capacity (such as lobe, gear, or progressive cavity). With no pricey motors or electronics required, anyone can install them for the oil and gas industry. AODD Pumps, on the other hand, are an exception.

AODD pumps are a better bargain than other pumps in the marketplace because of their durability and applicability in the oil and gas industrial sectors. Pump ownership expenses include:

The costs of investment and installation.

Labor and replacement parts.

Energy pricing.

Waste transportation and disposal.

Many variables determine pump prices, including its size and the materials used to build it. So prices tend to be affordable because of the many manufacturers available. If the liquid is suitable for the pump's substance and the emission is channeled out of the liquid, pumps can be mounted anywhere, even underground. Even if the pump is submerged, this holds. As a result, the cost of installation is quite minimal.

Safe to Install and Use

As far as liquids are concerned, the AODD pump is the most secure design. An AODD pump is useful for the oil and gas industries because chemical processes are a major part of their daily procedures.

An AODD pump requires only compressed air to function. This fundamentally safe design avoids production line dangers and ensures that no toxic gases are generated. Note that these containers are completely leak-proof and can handle potentially hazardous contents. When submerged in water, they are not at risk of becoming contaminated.

Flow Rate

Diaphragms can be used to alter the flow rate of an AODD pump by changing the shape and size of the stroke. The flow rate and predicted pressure situations will decide the pump's size. With a wide range of pump sizes to choose from, customers may easily choose the correct pump for their application. An additional benefit of AODD pumps is controlling the pump's discharge pressure.

An AODD pump can be positioned wherever required and rapidly switched to another activity if liquid oxygen is obtainable. When running an AODD pump dry, there is no harm to the pump's internal mechanisms.

Run-Dry Ability

In the absence of water, AODD pumps can continue operating for as long as they are safe. Pumps running dry is a common occurrence. Several types of positive displacement pumps might suffer from a running-dry situation, resulting in a decrease in operating life and increased efficiency and cost. The AODD Pump's ability to manage dry is ideal for the chemical industrial sector.

It is normal practice in the oil and gas industry to use harsh and poisonous chemicals in their processes. It is typical for machinery and pumps to be damaged when employing these chemicals. It is critical to prevent harm to choose the most appropriate product for your situation. Because they do not wear out quickly, AODD pumps are the finest choice for oil and gas. Because of its corrosion resistance, this pump is particularly well suited for usage in the oil and gas industry.

Simple to Use

The AODD pumps are quite simple to operate, which makes the AODD's operation relatively basic. The diaphragm chamber of the AODD is equipped with a series of ball or flap check valves that try to open to enable liquid to enter and exit the chamber. The pump can produce liquid discharging pressures equal to or greater than the air pressure used to operate the pump. Because the air and liquid process pressures are evenly spread over the diaphragms, they can operate for millions of cycles before experiencing fatigue breakdown. Suctioning of a diaphragm causes the air behind it to be released into the surrounding environment.

In terms of their fundamental design, AODD pumps can be split into several categories. The suction of an AODD pump that employs check balls is located at the bottom of the pump, and the discharge is located at the top. When the pumpage contains a high concentration of particles, this can cause problems. Solids can be held in place in the diaphragm chamber due to gravity. In contrast, with flap valve pumps, the suction is located on top of the pump, and the discharge is located on its bottom. Solids can then begin to flow through the pump as they follow the path of gravity.

Conclusion

AODD pumps are a positive displacement replacement to centrifugal pumps that do not require a seal. Oil and gas, food manufacturing, chemicals, paints, electronics, and medicines are just a few of the industries that required air operated pumps. The various benefits of AODD Pumps make them a perfect choice for oil and gas industries which is why it is opted by several oil and gas industries!